Cutting path-dependent machinability of SiCp/Al composite under multi-step ultra-precision diamond cutting

Particle-tool interactions, which govern the synergetic deformation of SiC particle reinforced Al matrix composites under mechanical machining, strongly depend on the geometry of particle position residing on cutting path. In the present work, we investigate the influence of cutting path on the machinability of a SiCp/Al composite in multi-step ultra-precision diamond cutting by combining finite element simulations with experimental observations and characterization. Be consistent with experimentally characterized microstructures, the simulated SiCp/Al composite is considered to be composed of randomly distributed polygonally-shaped SiC particles with a volume fraction of 25vol%. A multi-step cutting strategy with depths of cut ranging from 2 to 10 μm is adopted to achieve an ultimate depth of cut of 10 μm. Intrinsic material parameters and extrinsic cutting conditions utilized in finite element simulations of SiCp/Al cutting are consistent with those used in corresponding experiments. Simulation results reveal different particle-tool interactions and failure modes of SiC particles, as well as their correlations with machining force evolution, residual stress distribution and machined surface topography. A detailed comparison between numerical simulation results and experimental data of multi-step diamond cutting of SiCp/Al composite reveals a substantial impact of the number of cutting steps on particle-tool interactions and machined surface quality. These findings provide guidelines for achieving high surface finish of SiCp/Al composites by ultra-precision diamond cutting.     

Topology optimization in lightweight design of a 3D-printed flapping-wing micro aerial vehicle

Topology optimization is an effective method to obtain a lightweight structure that meets the requirements of structural strength. Whether the optimization results meet the actual needs mainly depends on the accuracy of the material properties and the boundary conditions, especially for a tiny Flapping-wing Micro Aerial Vehicle (FMAV) transmission system manufactured by 3D printing. In this paper, experimental and numerical computation efforts were undertaken to gain a reliable topology optimization method for the bottom of the transmission system. First, the constitutive behavior of the ultraviolet (UV) curable resin used in fabrication was evaluated. Second, a numerical computation model describing further verified via experiments. Topology optimization modeling considering nonlinear factors, e.g. contact, friction and collision, was presented, and the optimization results were verified by both dynamic simulation and experiments. Finally, detailed discussions on different load cases and constraints were presented to clarify their effect on the optimization. Our methods and results presented in this paper may shed light on the lightweight design of a FMAV.     

模块化永磁直线游标电机等效磁网络及漏磁分析

在模块化永磁直线游标电机的初始设计及优化设计中,使用有限元方法(FEM)计算漏磁系数时需要耗费大量的建模和计算时间。针对这一问题,建立该种电机的等效磁网络模型,在建模期间,考虑气隙中的边缘效应,并计算永磁体组与定子齿在不同相对位置时的等效磁导,得到该种电机在一个周期内不同相对位置时的漏磁磁导和漏磁系数的数学解析表达式。采用FEM验证了该数学解析表达式的准确性。研究结果为模块化永磁直线游标电机的设计提供了理论依据。     

Maximal admissible mode decision delay in terminal guidance

Mode decision-maker is a critical component in the logic-based Integrated Estimation and Guidance(IEG) system. For the best possible estimation and guidance performance, the mode decision delay of the mode decision-maker should be limited to a range as small as possible. This paper presents a numerical method for computing the maximal admissible mode decision delay that varies with time-to-go. Particular attention has been paid to highly maneuvering target interception in terminal guidance. The results of this research offer useful guidelines for the design of the mode decision-maker in IEG systems.     

基于CMPSO算法的永磁同步电机转动惯量识别研究

永磁同步电机(PMSM)是一种具有很强非线性的动态系统,在工业驱动应用中发挥着重要作用。实时辨识转动惯量对于高精度PMSM系统控制和稳定性状态监测具有重要意义,但传统转动惯量识别方法精度较低。在传统离散模型参考自适应理论基础之上,用柯西变异粒子群优化(CMPSO)算法代替待辨识参数自适律设计环节,以实现PMSM转动惯量识别。该转动惯量辨识方法充分利用了CMPSO算法的快速高效收敛性,仿真结果和试验结果表明了可行性、正确性和准确性。     

Establishment of atmospheric weighted mean temperature model in the polar regions

Due to the special geographical location and extreme climate environment, the polar regions (Antarctic and Arctic) have an important impact on global climate change. Atmospheric weighted mean temperature (Tm) is a crucial parameter in the retrieval of precipitable water vapor (PWV) from the zenith wet delay (ZWD) of ground-based Global Navigation Satellite System (GNSS) signal propagation. In this paper, the correlation between weighted mean temperature and surface temperature (Ts) is studied firstly. It is shown that the correlation coefficients between Tm and Ts are 0.93 in the Antarctic and 0.94 in the Arctic. The linear regression Tm model and quadratic function Tm model of the Antarctic and the Arctic are established respectively using the radiosonde profiles of 12 stations in the Antarctic and 58 stations in the Arctic from 2008 to 2015. The accuracies of the linear regression Tm model, the quadratic function Tm model and GPT2w Tm model which is a state-of-the-art global Tm model are verified using the radiosonde profiles from 2016 to 2018 in the Antarctic and Arctic. Root Mean Square (RMS) errors of the linear regression Tm model, the quadratic function Tm model and GPT2w Tm model in the Antarctic are 3.07 K, 2.87 K and 4.32 K respectively, and those in the Arctic are 3.53 K, 3.38 K and 4.82 K, which indicates that the quadratic function Tm model has a higher accuracy compared to linear regression Tm model, and the accuracies of the two regional Tm models are better than that of GPT2w Tm model in the polar regions. In order to better evaluate the accuracy of Tm in the PWV retrieval, the PWV values of radiosondes are used for comparisons as the reference value. The RMS errors of PWV derived from the two Tm models are similar for 1.28 mm in the Antarctic and 1 mm in the Arctic respectively. In addition, the spatial and temporal variation characteristics of Tm are analyzed in the polar regions by spectral analysis of Tm data using fast Fourier transform. The results show that the Tm has obvious seasonality and annual periodicity in the polar regions, and the maximum difference between warm season and cold season is about 63 K. After comparing and analyzing the influences of latitude, longitude and elevation on the Tm in the polar regions, it is found that latitude and elevation have a greater influence on the Tm than the longitude. As the latitude and elevation increase, the Tm decreases, and vice versa in the polar regions.     

紧凑型横向变焦系统关键器件的设计方法与功能验证

变焦系统可实现连续的光学变焦，可对不同景深的目标实现连续成像。在焦深延拓和光学检测等领域具有广泛地应用和发展潜力。本文提出了一种紧凑型可实现连续变焦功能的扁平化位相衍射元件，并设计分析和验证了横向调制相位型变焦衍射元件的功能。通过标量衍射基本理论模型，借助菲涅尔波带和多台阶相位衍射元件的设计方法，实现了横向变焦关键器件的设计仿真和实验验证。并以多波长响应的空间光调制器为基础，搭建了器件相位调制验证实验系统，通过测试证明了所设计器件的变焦能力，仿真和实验测试均可实现5倍变焦目标的有效调制。     

Inverse identification of constitutive parameters of Ti2AlNb intermetallic alloys based on cooperative particle swarm optimization

Ti₂AlNb intermetallic alloy is a relatively newly developed high-temperature-resistant structural material, which is expected to replace nickel-based super alloys for thermally and mechanically stressed components in aeronautic and automotive engines due to its excellent mechanical properties and high strength retention at elevated temperature. The aim of this work is to present a fast and reliable methodology of inverse identification of constitutive model parameters directly from cutting experiments. FE-machining simulations implemented with a modified Johnson-Cook (TANH) constitutive model are performed to establish the robust link between observables and constitutive parameters. A series of orthogonal cutting experiments with varied cutting parameters is carried out to allow an exact comparison to the 2D FE-simulations. A cooperative particle swarm optimization algorithm is developed and implemented into the Matlab programs to identify the enormous constitutive parameters. Results show that the simulation observables (i.e., cutting forces, chip morphologies, cutting temperature) implemented with the identified optimal material constants have high consistency with those obtained from experiments, which illustrates that the FE-machining models using the identified parameters obtained from the proposed methodology could be predicted in a close agreement to the experiments. Considering the wide range of the applied unknown parameters number, the proposed inverse methodology of identifying constitutive equations shows excellent prospect, and it can be used for other newly developed metal materials.     

六自由度激励台精密高刚度铰链结构设计与试验应用

精密高刚度铰链作为六自由度并联激励平台中的关键组件,其性能高低对激励台的控制精度有直接影响。针对铰链所需满足的高刚度、高基频和无间隙等要求,文章提出了基于虎克铰结构的铰链设计方法。首先根据铰链所处的工况确定选用圆锥滚子轴承作为旋转支撑部件,并通过对轴承的配置和预紧实现无间隙振动运动的要求,从而确定了铰链结构形式。然后,利用有限元法校核了结构的刚度与基频,进而完成铰链结构方案和样机制造,并将样机集成于激励台中。最后,开展了铰链动态特性试验和激励台振动控制试验,分别获取了铰链的基频和激励台控制响应。结果表明,铰链可满足激励台工作频段内的使用要求,铰链设计合理。     

基于飞行资源分离的航班延误传播研究

在航班串设计及机组排班过程中,经常涉及飞行资源(飞机、机组)分离的问题。而延误航班的飞行资源分离将导致共享资源的衔接航班发生延误,并传播至后续航班串。本文考虑带有飞行资源分离的航班串,利用基于贝叶斯网络的比例风险回归模型,对资源分离后的航班离港延误进行分析。对比两种不同时刻飞机与机组资源分离方案下,各延误因素对衔接航班离港延误,以及整个后续航班串延误时间的影响,结果表明,不同时刻分离方案会造成不同的延误传播效果。本文为飞机、机组资源分离时刻的选择提供了定量分析方法,结果表明,资源分离时刻的不同对衔接航班的离港延误,以及整个后续航班串延误波及时间的影响都不同。